Ronin Level,

Kobetsu Kaizen Toolkit: People, Tools, and Systems for Effective Problem Solving

This expanded course goes beyond the KK methodology steps to build a complete operational competency. Learners will master the analytical tools used within KK activities, understand how to facilitate problem solving sessions effectively within a team, and discover how KK connects to the broader Lean system — including Autonomous Maintenance and the SDCA-PDCA cycle.

Course Content

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Module 1: The Problem Solver's Analytical Toolkit 4 Topics | 1 Quiz

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Lesson Content

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Lesson 1: Data Collection for Problem Solving: Checksheets, Stratification, and Trend Charts

Lesson 2: Cause-and-Effect Diagrams and 5-Why Analysis: Choosing the Right Tool for the Right Problem

Lesson 3: Process Mapping in KK Activities: Using Flow Diagrams to Expose Hidden Causes

Lesson 4: 4 Types of Problems

Module 1 Quiz: Analytical Tools for Kobetsu Kaizen

Module 2: Facilitating KK Activities — Team Dynamics and the Role of the Problem Solver 3 Topics | 1 Quiz

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Lesson Content

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Lesson 1: Roles in a KK Activity: Leader, Team Member, and Sponsor — Responsibilities and Interactions

Lesson 2: Running a KK Session: Facilitation Techniques, Structured Dialogue, and Decision Making

Lesson 3: The KK Board as a Team Communication Tool: Visual Management and Progress Tracking

Module 2 Quiz: Team Facilitation and KK Board Management

Module 3: Kobetsu Kaizen in the Lean System — Connections and Synergies 3 Topics | 1 Quiz

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Lesson Content

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Lesson 1: KK and Autonomous Maintenance: How AM Activities Generate and Feed KK Problem Lists

Lesson 2: Connecting KK Results to the SDCA-PDCA Cycle: From Countermeasure to New Standard

Lesson 3: Building a Problem-Solving Culture: How Individual KK Activities Create Organizational Learning

Module 3 Quiz: KK Integration within the Lean System

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Course Includes

3 Lessons
10 Topics
3 Quizzes

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